Ceramic Matrix Composites Research & Development Machining Engineer

Location: Carlsbad, California US

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Job Number: 10934

External Description:
Businesses Pratt & Whitney Job ID 01362091 Date posted 10/24/2019 City Carlsbad State California Country United States

Date Posted:
2019-10-14-07:00
Country:
United States of America
Location:
PW192: Carlsbad 5940 Darwin Court , Carlsbad, CA, 92008 USA
The sky has no limits.

Flight is an instrument of human progress. It not only gets people where they want to go, it carries humanity to places it never thought possible.

Pratt & Whitney is seeking a highly motivated individual to support the manufacturing maturation of ceramic matrix composite (CMC) turbine components. CMCs are an enabling material that increases the temperature capability of jet engine components. Through successful development and application of these materials, P&W will deliver engines that are more fuel efficient, lighter weight and more durable for commercial and military applications.
The CMC R&D Machining Engineer's responsibilities include:

  • Developing and managing processes for machining ceramic matrix composites. This includes fixture and tool design, machine programming, material removal process parameters, and part cleaning after machining for turbine component applications.
  • Working closely with manufacturing and engineering integrated teams to develop new processes and implement new designs into production and to eliminate quality turn backs, escapes, and reduce overall product costs.
  • Play an active role in the Integrated Product Team process for CMC turbine components
  • Provide focused & effective leadership in eliminating EH&S/Ergonomics/Human Factors risks and addressing quality issues as processes transition into production.
  • Create and implement strategies for automation of the machining process.
  • Identify & implement shop floor process optimization, control methods, and work instructions (including specifications, engineering changes, QAD/process control, and tooling definition/requirements.)
  • Lead the strategy for comprehensive data collection and analysis from this process that will support robust process development and understanding as part of the digital thread for CMCs. This includes establishing methods for data collection, data analysis and data visualization to enable statistical process control (SPC)
  • Establish metrics for the process including yield, cost, cycle time, capacity, safety, delivery etc. Monitor outcomes to identify and implement improvement opportunities
  • Lead the initiative to advance the CMC Manufacturing Readiness Level (MRL) and support hardware production for Technology Readiness Level (TRL) demonstration
  • Conduct root cause investigations as required and implement corrective actions
  • Training of engineers and technicians
  • Monitor and improve OEE (Overall Equipment Effectiveness) through implementation of Total Productive Maintenance (TPM) practices
  • Identify, investigate and implement new technology to address business goals
  • Support a 24/7 operation as required
Basic Qualification
  • Bachelor's degree
  • 7+ years' relevant experience in machining or 5+ years' with an advanced degree
Desired Experience / Qualifications
  • Bachelor's degree in Engineering discipline with 3.0 GPA or higher preferred.
  • Experience developing new processes and successful transition to production
  • Experience operating CNC or manual machines to machine polymer, metal or ceramic matrix composites
  • A working-knowledge of quality and process improvement tools such as Six Sigma and LEAN
  • Basic proficiency in CAD or solid modeling software & ability to create CNC machine instructions (G-code)
  • Working knowledge of tool design, fixture design and dimensional inspection approaches
  • Ability to read and interpret technical drawings including Geometrical Dimensioning & Tolerancing (GD&T)
  • Ability to independently create all fixtures, tools, programs required to machine a part including operating the machine
  • Strong oral and written communication skills
  • Ability to develop strong interpersonal relationships and exercise influence
  • Ability to lead small teams to deliver outstanding results and overcome challenges
  • Knowledge and effective practice of Environmental, Health and Safety requirements
  • Knowledge and effective practice of aerospace quality practices like ISO9001 AS9100
EEO/AAP Statement
United Technologies Corporation is An Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status, age or any other federally protected class.

PWRSR

United Technologies Corporation is An Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status, age or any other federally protected class.

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Job Number: 01362091

Community / Marketing Title: Ceramic Matrix Composites Research & Development Machining Engineer

Location_formattedLocationLong: Carlsbad, California US